PackTools 2.0
Packaging Manufacturer - Hero

About Us

To deliver packaging that protects every product, presents every brand honestly and arrives on the day promised, supported by testing, traceability and people who pick up the phone.

Who We Are

About Our Company

Pack Tools 2.0 is a packaging manufacturer serving brand owners, fulfillment operators and industrial producers across and beyond. We convert corrugated board, paperboard and rigid stock into shipping cartons, retail boxes, inserts and displays, and we print them in-house so artwork, color and finish stay under one quality system. Our structural designers work from your product dimensions, weight and distribution hazards, then validate the result with compression and drop testing. Customers choose us because samples match production, lead times are quoted honestly and every order carries lot-level traceability back to the mill roll.

Since our founding, Pack Tools 2.0 has grown by solving packaging problems that catalog suppliers cannot: odd-sized products, automated packing equipment with tight tolerances, and programs that must scale from a pilot run to national distribution. We maintain our own tooling room, finishing department and finished goods warehouse, which lets us offer kitting, consignment inventory and scheduled releases alongside new product development. The result is a supplier that behaves like an extension of your operations team rather than a purchase order destination.

Packaging Manufacturer - Service

Core Capabilities

  • Tooling is inspected and logged before being returned to storage.
  • Board is checked on arrival against the mill certificate for grade and weight.
  • Compression and drop performance is verified before a new pack is released.
  • Press and converting setups are signed off by a second operator.
  • Glue joints and scores are pull tested on samples drawn from each shift.
  • Finished cartons are measured against the dieline before the run continues.

Track Record

By The Numbers

500+Active Packaging Programs
99%On-Time Delivery Target
20 yrsConverting Experience
48 hrTypical Sample Turnaround

Projects & Case Studies

Selected Work

E-Commerce Mailer RedesignE-Commerce

E-Commerce Mailer Redesign

A growing online retailer was losing margin to damaged returns and oversized shipping cartons. We redesigned its core mailer family around real product dimensions, validated the new structures with drop testing and reduced both damage claims and dimensional weight charges across its fulfillment network.

View Details
Food Brand Folding Carton ProgramFood & Beverage

Food Brand Folding Carton Program

A regional food producer needed shelf-ready cartons with consistent color across multiple flavors and seasonal variants. We built a controlled artwork library, supplied food contact documentation for each material and established a scheduled release program tied to the customer production calendar.

View Details
Electronics Rigid Box And Insert SystemElectronics

Electronics Rigid Box And Insert System

A consumer electronics client required premium presentation packaging that also protected delicate components in transit. Our team delivered a magnetic rigid box with die-cut inserts, tested through vibration and drop sequences, and produced in launch-sized batches.

View Details
Industrial Parts Heavy-Duty ShippersIndustrial

Industrial Parts Heavy-Duty Shippers

A machinery parts distributor shipped heavy components in repurposed cartons that failed regularly. We engineered multi-wall shippers with integrated cradles, set up a consignment inventory at its warehouse and cut packaging related claims within the first quarter of use.

View Details

Our Mission

To deliver packaging that protects every product, presents every brand honestly and arrives on the day promised, supported by testing, traceability and people who pick up the phone.

Compliance

Standards & Credentials

  • ISO 9001 Quality Management
  • BRCGS Packaging Materials Standard
  • FSC Chain of Custody Certified
  • FDA Food Contact Material Compliance
  • ISTA Transit Testing Protocols
  • SQF Packaging Manufacture Aligned

Print color is matched to an approved standard every run.

Need Packaging That Fits Your Product?

Send us your product details or a current carton and Pack Tools 2.0 will return a structural proposal, a physical sample and a clear delivery schedule.

Packaging Manufacturer - Project

Services

Every material we run is documented for food contact, recycled content and lot traceability, so your quality team gets the paperwork it needs with every shipment, not after an audit request.

Our Process

How We Work

  1. 1

    Discovery & Requirements

    We review your product, packing method, distribution channels and target cost structure, then document the performance requirements the package must meet before anyone draws a dieline.

  2. 2

    Design, Sample & Approval

    Structural and graphic design are completed together. You receive a physical sample for fit and handling trials, and every revision is tracked until you sign the approved specification.

  3. 3

    Production & In-Process Inspection

    Approved jobs move into scheduled production with press checks, in-process inspection and recorded measurements, so color, dimensions and finish stay inside agreed tolerances from first sheet to last.

  4. 4

    Delivery, Inventory & Reorder

    Finished goods ship on your release schedule or stage in our warehouse. We monitor consumption and propose reorders before safety stock runs low, so supply stays uninterrupted.

Our Services

What We Do

Inventory Programs & Scheduled Releases
Step 01

Inventory Programs & Scheduled Releases

Blanket purchase orders with staged releases, safety stock held in our warehouse and consignment programs at your facility. We forecast with you, monitor usage, and trigger production early enough that a seasonal spike or a promotional launch never leaves your line short of packaging.

Request a Quote
Structural Design & Sample Development
Step 02

Structural Design & Sample Development

Packaging engineers measure your product, review your packing method and produce digital cutting-table samples within days. We iterate on fit, closure and assembly speed, and we document final specifications so every future order, at any volume, matches the approved sample exactly.

Request a Quote
Rigid Boxes & Premium Presentation
Step 03

Rigid Boxes & Premium Presentation

Wrapped rigid setup boxes, magnetic closures, drawer styles and lid-and-base constructions for electronics, cosmetics, apparel and gift programs. Inserts are cut to hold each component securely, and we offer small-batch production so launches and seasonal collections do not require a warehouse of surplus inventory.

Request a Quote
Folding Cartons & Retail Boxes
Step 04

Folding Cartons & Retail Boxes

Paperboard cartons for retail shelves and e-commerce unboxing, produced with offset or digital printing, foil, embossing, spot coating and window patches. Our prepress team converts your artwork to a press-ready dieline, supplies a physical white sample for approval, and holds color to agreed tolerances from the first run through every repeat order.

Request a Quote
Custom Corrugated Shipping Cartons
Step 05

Custom Corrugated Shipping Cartons

Regular slotted containers, die-cut mailers, telescoping boxes and heavy-duty multi-wall cartons built to your product weight and distribution environment. We specify board grade, flute profile and burst or edge crush ratings against real transit hazards, then confirm performance with compression testing so you are not over-buying material or under-protecting product.

Request a Quote
Protective Inserts & Void Fill
Step 06

Protective Inserts & Void Fill

Die-cut corrugated and paperboard inserts, partitions, pads and cushioning systems that immobilize fragile and irregular products without relying on loose fill. Designs are tested against vibration and drop profiles, and we favor curbside-recyclable materials wherever the protection requirement allows it.

Request a Quote
Die Making & Tooling Management
Step 07

Die Making & Tooling Management

Rotary and flatbed dies are produced and maintained in our own tooling room, with wear tracked by impression count and refurbished before quality drifts. Tooling remains documented and stored for you, so a reorder next year starts from the same validated geometry instead of a new learning curve.

Request a Quote
Kitting, Assembly & Contract Packing
Step 08

Kitting, Assembly & Contract Packing

Pre-assembled cartons, multi-component kits, display builds and light contract packing handled in our finishing department. Shipping ready units to your fulfillment center, with labeling and carton marking to your receiving requirements, removes handling steps from your own floor.

Request a Quote

Projects & Case Studies

Selected Work

E-Commerce Mailer RedesignE-Commerce

E-Commerce Mailer Redesign

A growing online retailer was losing margin to damaged returns and oversized shipping cartons. We redesigned its core mailer family around real product dimensions, validated the new structures with drop testing and reduced both damage claims and dimensional weight charges across its fulfillment network.

View Details
Food Brand Folding Carton ProgramFood & Beverage

Food Brand Folding Carton Program

A regional food producer needed shelf-ready cartons with consistent color across multiple flavors and seasonal variants. We built a controlled artwork library, supplied food contact documentation for each material and established a scheduled release program tied to the customer production calendar.

View Details
Electronics Rigid Box And Insert SystemElectronics

Electronics Rigid Box And Insert System

A consumer electronics client required premium presentation packaging that also protected delicate components in transit. Our team delivered a magnetic rigid box with die-cut inserts, tested through vibration and drop sequences, and produced in launch-sized batches.

View Details
Industrial Parts Heavy-Duty ShippersIndustrial

Industrial Parts Heavy-Duty Shippers

A machinery parts distributor shipped heavy components in repurposed cartons that failed regularly. We engineered multi-wall shippers with integrated cradles, set up a consignment inventory at its warehouse and cut packaging related claims within the first quarter of use.

View Details

Need Packaging That Fits Your Product?

Send us your product details or a current carton and Pack Tools 2.0 will return a structural proposal, a physical sample and a clear delivery schedule.

Packaging Manufacturer - Project

Projects

Structural design, die development and press-ready artwork are handled under one roof, which cuts revision cycles and gets a validated sample into your hands before production tooling is committed.

Projects & Case Studies

Selected Work

E-Commerce Mailer Redesign
E-Commerce

E-Commerce Mailer Redesign

A growing online retailer was losing margin to damaged returns and oversized shipping cartons. We redesigned its core mailer family around real product dimensions, validated the new structures with drop testing and reduced both damage claims and dimensional weight charges across its fulfillment network.

Scope of Work
Packaging Manufacturer
Category
E-Commerce
Food Brand Folding Carton Program
Food & Beverage

Food Brand Folding Carton Program

A regional food producer needed shelf-ready cartons with consistent color across multiple flavors and seasonal variants. We built a controlled artwork library, supplied food contact documentation for each material and established a scheduled release program tied to the customer production calendar.

Scope of Work
Packaging Manufacturer
Category
Food & Beverage
Electronics Rigid Box And Insert System
Electronics

Electronics Rigid Box And Insert System

A consumer electronics client required premium presentation packaging that also protected delicate components in transit. Our team delivered a magnetic rigid box with die-cut inserts, tested through vibration and drop sequences, and produced in launch-sized batches.

Scope of Work
Packaging Manufacturer
Category
Electronics
Industrial Parts Heavy-Duty Shippers
Industrial

Industrial Parts Heavy-Duty Shippers

A machinery parts distributor shipped heavy components in repurposed cartons that failed regularly. We engineered multi-wall shippers with integrated cradles, set up a consignment inventory at its warehouse and cut packaging related claims within the first quarter of use.

Scope of Work
Packaging Manufacturer
Category
Industrial

Our Advantages

Why Clients Choose Us

Compliant Material Documentation

Food contact declarations, recycled content statements and chain of custody paperwork are supplied on request, ready for your supplier approval and customer audits.

Full Lot Traceability

Each run is tied to board supplier, mill lot and press date. If a quality question ever arises, we can trace and contain the affected material in hours rather than days.

In-House Printing And Finishing

Printing, die cutting, gluing and finishing happen on our own floor. One quality system means fewer handoffs, faster corrections and artwork that looks the same on every pallet we ship.

Flexible Run Lengths

Digital short runs for pilots and variants, high-speed conversion for volume programs. You are not forced into minimums that fit our machines better than your forecast.

Tested Before It Ships

Compression strength, drop performance and fit trials are run on physical samples before production release, so your packaging has proof behind it instead of an optimistic guess.

Dedicated Account Team

A named customer service lead and a production planner own your account. They know your products, your receiving hours and your peak weeks without being reminded.

Tested Before Release

Compression, drop and vibration performance is verified on prototypes, so damage in transit is designed out before the first production run is scheduled.

Printing Under One Roof

Print, die cutting, gluing and finishing all happen in our plant, which keeps color consistent and removes the handoffs where schedules usually slip.

Tooling Tracked As Yours

Dies and print tooling are identified, inspected and stored against your account, so a reorder in eighteen months runs from the same proven setup.

Track Record

By The Numbers

500+Active Packaging Programs
99%On-Time Delivery Target
20 yrsConverting Experience
48 hrTypical Sample Turnaround

Client Feedback

What Clients Say

Our old supplier sent beautiful samples and inconsistent production. These folks send production that matches the sample, and when something drifts, they flag it before we have to. That reliability is worth more to us than any discount.
K
K. LindqvistProcurement Manager, Consumer Products Brand
They redesigned our shipper in under two weeks and proved it with drop testing. Damage claims fell sharply, and our packers actually prefer the new carton because it assembles in half the time.
T
T. MarchettiOperations Director, E-Commerce Retailer
The documentation package is what won us over. Every food contact declaration and lot record was ready the day our auditor asked, with no scramble and no excuses.
A
A. DelacroixQuality Lead, Food Producer

Need Packaging That Fits Your Product?

Send us your product details or a current carton and Pack Tools 2.0 will return a structural proposal, a physical sample and a clear delivery schedule.

Packaging Manufacturer - Client

FAQ

Quotations on repeat specifications are returned the same working day.

Questions & Answers

Frequently Asked Questions

We need the product dimensions and weight, how it is packed and shipped, estimated annual volume and any artwork or finish requirements. If you do not have a dieline, send a sample product or drawings and our designers will build the structure and quote against it.

Yes. Digital printing and digital cutting let us produce pilot runs and short-run variants without committing to full tooling. When a product proves out, we convert the approved design to production tooling and move to higher volume without changing the look.

We supply materials suitable for food packaging applications and provide declarations of compliance on request. Direct contact applications are matched to appropriate board grades, coatings and inks, and we document the supplier chain so your quality team can complete its approval process.

Colors are specified against standards and measured on press with spectrophotometer readings. We keep approved press proofs and ink formulas on file, so repeat orders are held to the same targets even when months pass between runs.

We offer boards with high recycled content, FSC-certified materials, water-based inks and mono-material designs that are easier to recycle. We will also review your current packaging for right-sizing opportunities that reduce material use without compromising protection.

We do. Many accounts run on blanket orders with scheduled releases, and we can store finished cartons in our warehouse or place consignment stock at your facility. Inventory levels are reviewed together so you carry what you need without tying up floor space.

Get In Touch

Quotations on repeat specifications are returned the same working day.

Contact Us
Packaging Manufacturer - Client

Contact

Contact

Get In Touch

Quotations on repeat specifications are returned the same working day.

  • Office AddressFlorijnstraat 7, 4879 AH Etten-Leur
  • Business HoursMonday to Friday, 8:30 - 17:30
  • Emergency & After-Hours24/7 dispatch for contracted clients
  • Websitearvexolenta.com

Quotations on repeat specifications are returned the same working day.

Projects & Case Studies

Selected Work

E-Commerce Mailer RedesignE-Commerce

E-Commerce Mailer Redesign

A growing online retailer was losing margin to damaged returns and oversized shipping cartons. We redesigned its core mailer family around real product dimensions, validated the new structures with drop testing and reduced both damage claims and dimensional weight charges across its fulfillment network.

View Details
Food Brand Folding Carton ProgramFood & Beverage

Food Brand Folding Carton Program

A regional food producer needed shelf-ready cartons with consistent color across multiple flavors and seasonal variants. We built a controlled artwork library, supplied food contact documentation for each material and established a scheduled release program tied to the customer production calendar.

View Details
Electronics Rigid Box And Insert SystemElectronics

Electronics Rigid Box And Insert System

A consumer electronics client required premium presentation packaging that also protected delicate components in transit. Our team delivered a magnetic rigid box with die-cut inserts, tested through vibration and drop sequences, and produced in launch-sized batches.

View Details
Industrial Parts Heavy-Duty ShippersIndustrial

Industrial Parts Heavy-Duty Shippers

A machinery parts distributor shipped heavy components in repurposed cartons that failed regularly. We engineered multi-wall shippers with integrated cradles, set up a consignment inventory at its warehouse and cut packaging related claims within the first quarter of use.

View Details

Image Credits

Photographs on this website are used under open licenses that permit commercial use.

The following images are published under Creative Commons licenses and are listed with their original title and attribution as given by the source.

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Corrugated And Folding

From Dieline To Dock On Schedule

We design and manufacture corrugated, folding carton and rigid packaging that protects product in transit, presents your brand on the shelf and runs cleanly on your packing lines.

  • Folding Cartons
  • Rigid Boxes
  • Contract Pack
  • Die Making
Packaging Manufacturer - Hero

Track Record

By The Numbers

500+Active Packaging Programs
99%On-Time Delivery Target
20 yrsConverting Experience
48 hrTypical Sample Turnaround

Our Advantages

Why Clients Choose Us

Compliant Material Documentation

Food contact declarations, recycled content statements and chain of custody paperwork are supplied on request, ready for your supplier approval and customer audits.

Full Lot Traceability

Each run is tied to board supplier, mill lot and press date. If a quality question ever arises, we can trace and contain the affected material in hours rather than days.

In-House Printing And Finishing

Printing, die cutting, gluing and finishing happen on our own floor. One quality system means fewer handoffs, faster corrections and artwork that looks the same on every pallet we ship.

Flexible Run Lengths

Digital short runs for pilots and variants, high-speed conversion for volume programs. You are not forced into minimums that fit our machines better than your forecast.

Tested Before It Ships

Compression strength, drop performance and fit trials are run on physical samples before production release, so your packaging has proof behind it instead of an optimistic guess.

Dedicated Account Team

A named customer service lead and a production planner own your account. They know your products, your receiving hours and your peak weeks without being reminded.

Tested Before Release

Compression, drop and vibration performance is verified on prototypes, so damage in transit is designed out before the first production run is scheduled.

Printing Under One Roof

Print, die cutting, gluing and finishing all happen in our plant, which keeps color consistent and removes the handoffs where schedules usually slip.

Tooling Tracked As Yours

Dies and print tooling are identified, inspected and stored against your account, so a reorder in eighteen months runs from the same proven setup.

Our Services

What We Do

01

Inventory Programs & Scheduled Releases

Blanket purchase orders with staged releases, safety stock held in our warehouse and consignment programs at your facility. We forecast with you, monitor usage, and trigger production early enough that a season

View Details
02

Structural Design & Sample Development

Packaging engineers measure your product, review your packing method and produce digital cutting-table samples within days. We iterate on fit, closure and assembly speed, and we document final specifications so

View Details
03

Rigid Boxes & Premium Presentation

Wrapped rigid setup boxes, magnetic closures, drawer styles and lid-and-base constructions for electronics, cosmetics, apparel and gift programs. Inserts are cut to hold each component securely, and we offer sm

View Details
04

Folding Cartons & Retail Boxes

Paperboard cartons for retail shelves and e-commerce unboxing, produced with offset or digital printing, foil, embossing, spot coating and window patches. Our prepress team converts your artwork to a press-read

View Details
05

Custom Corrugated Shipping Cartons

Regular slotted containers, die-cut mailers, telescoping boxes and heavy-duty multi-wall cartons built to your product weight and distribution environment. We specify board grade, flute profile and burst or edg

View Details
06

Protective Inserts & Void Fill

Die-cut corrugated and paperboard inserts, partitions, pads and cushioning systems that immobilize fragile and irregular products without relying on loose fill. Designs are tested against vibration and drop pro

View Details

Our Process

How We Work

  1. 1

    Discovery & Requirements

    We review your product, packing method, distribution channels and target cost structure, then document the performance requirements the package must meet before anyone draws a dieline.

  2. 2

    Design, Sample & Approval

    Structural and graphic design are completed together. You receive a physical sample for fit and handling trials, and every revision is tracked until you sign the approved specification.

  3. 3

    Production & In-Process Inspection

    Approved jobs move into scheduled production with press checks, in-process inspection and recorded measurements, so color, dimensions and finish stay inside agreed tolerances from first sheet to last.

  4. 4

    Delivery, Inventory & Reorder

    Finished goods ship on your release schedule or stage in our warehouse. We monitor consumption and propose reorders before safety stock runs low, so supply stays uninterrupted.

Compliance

Standards & Credentials

  • ISO 9001 Quality Management
  • BRCGS Packaging Materials Standard
  • FSC Chain of Custody Certified
  • FDA Food Contact Material Compliance
  • ISTA Transit Testing Protocols
  • SQF Packaging Manufacture Aligned

Print color is matched to an approved standard every run.

Projects & Case Studies

Selected Work

E-Commerce Mailer RedesignE-Commerce

E-Commerce Mailer Redesign

A growing online retailer was losing margin to damaged returns and oversized shipping cartons. We redesigned its core mailer family around real product dimensions, validated the new structures with drop testing and reduced both damage claims and dimensional weight charges across its fulfillment network.

View Details
Food Brand Folding Carton ProgramFood & Beverage

Food Brand Folding Carton Program

A regional food producer needed shelf-ready cartons with consistent color across multiple flavors and seasonal variants. We built a controlled artwork library, supplied food contact documentation for each material and established a scheduled release program tied to the customer production calendar.

View Details
Electronics Rigid Box And Insert SystemElectronics

Electronics Rigid Box And Insert System

A consumer electronics client required premium presentation packaging that also protected delicate components in transit. Our team delivered a magnetic rigid box with die-cut inserts, tested through vibration and drop sequences, and produced in launch-sized batches.

View Details
Industrial Parts Heavy-Duty ShippersIndustrial

Industrial Parts Heavy-Duty Shippers

A machinery parts distributor shipped heavy components in repurposed cartons that failed regularly. We engineered multi-wall shippers with integrated cradles, set up a consignment inventory at its warehouse and cut packaging related claims within the first quarter of use.

View Details

Sectors

Who We Serve

E-commerce brands and industrial shippers want opposite things from the same board.

  • Consumer Brands
  • E-Commerce Fulfillment Centers
  • Food & Beverage Producers
  • Industrial Manufacturers
  • Cosmetics & Personal Care Brands
  • Electronics Assemblers
  • Distributors & Wholesalers
  • Contract Packagers

Questions & Answers

Frequently Asked Questions

Quotations on repeat specifications are returned the same working day.

Read More

We need the product dimensions and weight, how it is packed and shipped, estimated annual volume and any artwork or finish requirements. If you do not have a dieline, send a sample product or drawings and our designers will build the structure and quote against it.

Yes. Digital printing and digital cutting let us produce pilot runs and short-run variants without committing to full tooling. When a product proves out, we convert the approved design to production tooling and move to higher volume without changing the look.

We supply materials suitable for food packaging applications and provide declarations of compliance on request. Direct contact applications are matched to appropriate board grades, coatings and inks, and we document the supplier chain so your quality team can complete its approval process.

Colors are specified against standards and measured on press with spectrophotometer readings. We keep approved press proofs and ink formulas on file, so repeat orders are held to the same targets even when months pass between runs.

From Our Desk

Insights & Updates

Packaging Manufacturer - Client

Digital Short Runs Change Launch Planning

Short-run digital printing lets brands test variants, seasonal designs and regional editions without large inventory risk. Here is when it makes sense and when conventional press wins.

Packaging Manufacturer - Project

Right-Sizing Cartons Cuts More Than Material

Oversized boxes inflate freight charges, void fill use and damage rates. We explain how a fit-to-product carton family reduces total cost across the whole fulfillment chain.

Packaging Manufacturer - Project

Packaging Documentation For Food Audits

Auditors ask for declarations, traceability and supplier approvals in a hurry. We outline the paperwork your packaging supplier should be able to produce within a day.

Packaging Manufacturer - Project

What Edge Crush Ratings Actually Tell You

Board grades are easy to compare on paper and easy to misapply in practice. A plain-language guide to matching corrugated specifications to stacking, humidity and handling conditions.

Need Packaging That Fits Your Product?

Send us your product details or a current carton and Pack Tools 2.0 will return a structural proposal, a physical sample and a clear delivery schedule.